Staffs Powder Processing

Specialists in toll processing and powder agglomeration

Staffs Powder Processing provides a broad range of toll powder processing services including bespoke pelletisation, plus pelletisation trials, process consultancy, and equipment sales.

We also manufacture bespoke chemical waste catalysts.

Based in Stoke on Trent, UK, we have a reputation for technical expertise underpinned by sound science.

Our varied customer base includes both start-up businesses and established blue-chip companies across the UK, Europe and beyond.

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Our Services


Toll pelletisation and powder processing services

As dedicated toll processors, we welcome orders for both ad hoc batches and continuous production requirements.
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Calcining

Calcining offers huge opportunities to divert waste from landfill and instead put the materials to new uses.

Our broad expertise includes the calcination of ash waste streams to create valuable cementitious materials.

Pelletisation, agglomeration and granulation

Whether you are looking to add value to a product, find a new use for a waste stream, or simply make materials more manageable, we can turn even the most problematic powders into safe, easy-to-handle dust-free pellets that meet your precise specifications.

Pelletisation trials and testing

From proof of concept to scalability, economic viability and process design, we can provide fuss-free trials and testing to help you explore and progress pelletisation ideas.

We make use of the facilities at our own pilot and manufacturing plants, enabling us to resolve problems effectively and give you reliable answers every step of the way.

Join us for a day free of charge, with no obligation - bring us a powder, and there’s a good chance you’ll go home with pellets!

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Pelletisation process consultancy

If you are looking to set up, optimise, or scale up your own pelletisation facility, we can advise on both process and equipment.

Make better decisions faster, and gain the confidence to move your project forward.

Milling, grinding, blending and more

Our full range of capabilities also includes milling, drying, grinding, blending, sieving, grading and more.  Just ask.

Chemical waste extraction catalysts

Catalysts for breaking chemical waste down for safe disposal can be manufactured to individual specifications.

Powder processing equipment sales

We source and sell used powder processing equipment - whatever you need, get in touch.

About us

Staffs Powder Processing is run by brothers Matt and Jim Evans.

Both have worked in powder processing since the early 2000s, and have extensive industry expertise.

Since launch 2013, the company has grown steadily to become a leader in the field, regularly handling both complex technical challenges and high volume processing requirements.